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| | #1 (permalink) |
| 2nd Gear Member Join Date: Apr 2005 Location: Washington (southwest)
Posts: 531
My Mood: | Building a Mini for my Son
My son turns 6 in about a month and he has been riding a TRX70 for nearly a year, but is still a bit shaky on two wheels. I purchased an old beater Z50R several years ago, before I realized how much I overpaid for it (before I joined here!) and am now starting on the rebuild for him to learn to ride on. I tore it down to the frame a week or two ago, and have been painting, cleaning, etc. so I thought I'd start a thread on the build for anyone who cares. The before pics: ![]() ![]() ![]() ![]() It looks bad, but it actually does run. The tank was full of rust and is probably not salvageable. Here is the intended recipient during disassembly: ![]() Plans are for a strip down, repair/replace as needed, detail as much as possible, and since my boy wants it to look like my old Yamaha Enduro, it has to be YELLOW ![]() The bike will get new trailwings, a new chain/sprockets, new front fork internals and rebuild, seat cover, new tank, new handlebars, and except for the tank, a mostly fizzy can paint job. Remember, he is learning to ride on this, so I anticipate another redo in a year or two. It just needs to look reasonably good and run reasonably well. Along those lines, it is probably gonna get a china motor for now since I have one on the shelf. Gonna rebuild the stocker for the next rebuild. Progress so far: Some of the paint: ![]() Some detailing: ![]() ![]() Some new bars (Fly mini bend shortend by 6" overall): ![]() Keeping the stickers: ![]() And the frame ready for assembly: ![]() Lots more to do of course, but I will keep posting as the build goes along. Final specs will be posted after it is complete. |
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| | #2 (permalink) |
| 3rd Gear Member Join Date: Oct 2004 Location: San Diego, CA
Posts: 4,830
| Re: Building a Mini for my Son
Cool.
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| | #3 (permalink) |
| 3rd Gear Member Join Date: Jul 2005 Location: New Braunfels, TX
Posts: 1,439
| Re: Building a Mini for my Son
Sweet! My best friend growing up has a Z that looks just like yours, only its pretty beat to death. He refuses to sell it to me though. I like the black and yellow look, post some up of your Enduro too. |
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| | #4 (permalink) |
| 3rd Gear Member Join Date: Jun 2008 Location: Glendale California
Posts: 4,681
My Mood: | Re: Building a Mini for my Son
WOOOW!!! Looks like its comming along great. I know your boy will enjoy.
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| | #5 (permalink) |
| 2nd Gear Member Join Date: Nov 2005 Location: Livermore, CA
Posts: 649
| Re: Building a Mini for my Son
Looks awesome! I'm half tempted to keep my hardtail around for my 5 year old, too. |
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| | #6 (permalink) |
| ZB50 Jedi | Re: Building a Mini for my Son
Going to be nice,Your a good Dad. tmas |
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| | #7 (permalink) |
| 3rd Gear Member Join Date: May 2008 Location: PERRIS, CA SO CAL
Posts: 2,291
| Re: Building a Mini for my Son
looks sick!! what motor r u puting in it?? stock... |
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| | #8 (permalink) |
| 2nd Gear Member Join Date: Jul 2006 Location: South of Kansas City
Posts: 652
| Re: Building a Mini for my Son
Looks good! Is that a 6v motor in there? I thought all those style z's came w/ cdi 12v motors.
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| | #9 (permalink) |
| Chuck Norris for president! Join Date: Nov 2007 Location: Boyne City Michigan
Posts: 5,140
My Mood: | Re: Building a Mini for my Son
sweet lookinig z post a vid when your done
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| | #10 (permalink) |
| 2nd Gear Member Join Date: Jan 2008 Location: Thousand Oaks, CA
Posts: 855
| Re: Building a Mini for my Son
looks great!
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| | #11 (permalink) |
| 5th Gear Member Join Date: Sep 2003 Location: KANSAS
Posts: 8,792
| Re: Building a Mini for my Son
Great project. I'm doing the same thing over the winter for my 7 year old.
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| | #12 (permalink) |
| 2nd Gear Member Join Date: Apr 2008 Location: CT
Posts: 993
My Mood: | Re: Building a Mini for my Son
that Z is looking good
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| | #13 (permalink) |
| 2nd Gear Member Join Date: Jan 2008 Location: ontario canada f@ckin eh!!
Posts: 642
My Mood: | Re: Building a Mini for my Son
nice, i think you should keep the honda motor though but slowly build it up as he gets better and needs more power
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| | #14 (permalink) |
| Sporting the Merkin Join Date: Mar 2004 Location: boston area
Posts: 5,275
My Mood: | Re: Building a Mini for my Son
I like the look on your boys face in that pic...He must be excited. Should be fun.
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| | #15 (permalink) |
| 2nd Gear Member Join Date: Apr 2005 Location: Washington (southwest)
Posts: 531
My Mood: | Re: Building a Mini for my Son
Thanks for the postive responses. Lots to do still I have a Fast Fifties seat cover for the seat, and will be adding a headlight and taillight kind of like Portland did with his eventually. For now I just want to get it all together and moving under it's own power and fix the major problems. The motor in it is incorrect for the bike, it is a 6 volt points motor. Unless I find a deal on a later model motor, I will probably just build it up - probably an 88 or something. I have a new china 50 I got almost free that will move it along for now while I build the Honda motor. The Yamaha that he likes is here: ![]() '75 DT400 that I took on a 1500 mile backroads trip from Monticello, UT to Port Orford, OR on the Trans America Trail last spring. More details on the trip and the bike are HERE. |
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| | #16 (permalink) |
| 2nd Gear Member Join Date: Feb 2007 Location: Santa Clarita, Ca
Posts: 774
My Mood: | Re: Building a Mini for my Son
thats so cool... .... so ur goin for a mini version of that dt400... thats so cool... kinda like model ship building... expet not totaly gay..... .... this is cool cause its a mini dirtbike... heheh.... cool good luck. |
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| | #17 (permalink) |
| 2nd Gear Member Join Date: Apr 2005 Location: Washington (southwest)
Posts: 531
My Mood: | A bit more progress
Worked on the darned thing most of the day - painting, repairing, locating stuff I misplaced when I took it apart . . . ![]() The original plastic was pretty scrungy, and of course, the wrong color. I used some of the Krylon Fusion paint to make it right: ![]() ![]() I have used this stuff before on some other bike projects, and it is amazingly durable. We shall see if it as strong in the face of a determined 5 year old! I still have to do the shocks so I made up some struts so I could get the thing back to being a roller. Plus the plastics needed to be test fit. ![]() I located some yellow and black grips at Bent Bike in Seattle - they are vintage with the black being a sort of foam rubbery stuff. ![]() This shot makes it look a lot bigger than it really is: ![]() And of course, it seems to be meeting the approval of the future owner! ![]() Hopefully tomorrow I may get some more done on it, but who knows. Probably will need to so some honeydo jar tasks. More when I get more done. |
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| | #18 (permalink) |
| 2nd Gear Member Join Date: Nov 2007 Location: Birmingham, AL (Not a native.)
Posts: 406
| Re: Building a Mini for my Son
Looks like a fun father/son project. He'll remember it for the rest of his life. |
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| | #19 (permalink) |
| 3rd Gear Member Join Date: Jun 2008 Location: Glendale California
Posts: 4,681
My Mood: | Re: Building a Mini for my Son
Daaaam!!! That is one lucky kid. The thing is a piece of art. Props man.
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| | #20 (permalink) |
| 2nd Gear Member Join Date: Feb 2007 Location: Santa Clarita, Ca
Posts: 774
My Mood: | Re: Building a Mini for my Son
HAHAH WOW that thing is looking so fun... man... ive got two project bikes already... STOP POSTING SUCH COOL SH*T... dont make me do something ill regret! hahaha
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