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| | #1 (permalink) |
| "High Speed Record Guy" Join Date: Mar 2006 Location: Northern Virginia
Posts: 4,369
| The top end rebuild (TERB)
Well I have found that my ehaust valves is bent. So I am buying a used head with the valves from a PM member. I am also ordering from DrATV: -HD valve springs -a top end gaket set -valve spring compressor tool -new IRC tire Today I couldn't progress any further so I decided to organize the TERB. I took the engine out of the frame and tied it down to a workbench so I don't hurt by back from leaning forward so long. It's really secure because I tied it down and then screwed the workbench apart so it pulls the rope tight. All the parts are clean and orgainzed and I can begin work when I order the parts and/or get some spraypaint. Tied down. ![]() Taken apart ![]() Engine parts. ![]() Various parts. ![]() A few nuts and bolts. ![]() More parts. ![]() And some more. |
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| | #2 (permalink) |
| 3rd Gear Member Join Date: Oct 2004 Location: Maple Ridge BC Canada
Posts: 2,125
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I think you like taking it apart more than you like riding it dont you? |
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| | #3 (permalink) |
| "High Speed Record Guy" Join Date: Mar 2006 Location: Northern Virginia
Posts: 4,369
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Not really. It's fun but riding is more fun.
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| | #4 (permalink) |
| 1st Gear Member Join Date: Jun 2006 Location: Athens, Alabama
Posts: 183
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Any idea on what caused the bent exhaust valve? /dayj1 |
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| | #5 (permalink) |
| "High Speed Record Guy" Join Date: Mar 2006 Location: Northern Virginia
Posts: 4,369
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Someone said the valve clearace is 0.003 on CRF50s and I had it on 0.002 because that is the Z50R setting. That would puch the valve down further and make it potentially hit the piston.
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| | #6 (permalink) |
| "High Speed Record Guy" Join Date: Mar 2006 Location: Northern Virginia
Posts: 4,369
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And the valves were probably foating also because I was running the stock springs with the high lift cam.
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| | #7 (permalink) |
| 3rd Gear Member Join Date: Jul 2005 Location: Toronto, Canada
Posts: 1,183
My Mood: |
I think it was more along the lines of valve float that caused the bent valve, rather than the valve being ushed 0.02mm more.
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| | #8 (permalink) |
| 1st Gear Member Join Date: Jun 2005 Location: MICHIGAN
Posts: 105
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Q,You sure have some spunk and energy! You say your 14 years old? Keep up the good work man! Good luck on your TERB.... |
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| | #9 (permalink) |
| "High Speed Record Guy" Join Date: Mar 2006 Location: Northern Virginia
Posts: 4,369
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Yeah. Most people don't believe what I claim to do. They say oh that's cool and then I say I'm 14 and they doubt me. Not on forums but like when I talk in person.
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| | #10 (permalink) | |
| 3rd Gear Member Join Date: May 2004 Location: New Jersey
Posts: 2,971
| Quote:
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| | #11 (permalink) |
| "High Speed Record Guy" Join Date: Mar 2006 Location: Northern Virginia
Posts: 4,369
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I'm in the process of buying a 2005 head with valves so that I can put in the HD valve springs and have nice valves that were broken in with the head. If I got new valves for my current head, I'd have to lap them and the valve set is like $60 from http://www.bikebandit.com/.
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| | #12 (permalink) |
| "High Speed Record Guy" Join Date: Mar 2006 Location: Northern Virginia
Posts: 4,369
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I'm paying $18 shipped for this head.
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| | #13 (permalink) |
| "High Speed Record Guy" Join Date: Mar 2006 Location: Northern Virginia
Posts: 4,369
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This is the current state of my TERB. I'm waiting on my dad to order some parts for me. ![]() ![]() |
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| | #14 (permalink) |
| Sporting the Merkin Join Date: Mar 2004 Location: boston area
Posts: 5,072
My Mood: |
So sad!! |
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| | #15 (permalink) |
| "High Speed Record Guy" Join Date: Mar 2006 Location: Northern Virginia
Posts: 4,369
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I did but we sold it and I got to keep half the profit. That money is going into this TERB.
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| | #16 (permalink) |
| "High Speed Record Guy" Join Date: Mar 2006 Location: Northern Virginia
Posts: 4,369
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I managed to make my own high compression piston. I took a 1984 Z50R piston and ground down enough with a dremel to make it fit with a CRF50 head and TBQ cam. I know it will not bash inot the valves because I checked it without the base gasket and a used head gasket. If I had used a new head gasket, there would be more room than a torqued down one because it wasn't compressed. So when I put in a base gasket, then there will be even more piston to valve clearance. So I will test it with an old head before I put on a good one. (just in case I'm wrong about it fitting) |
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