Planet Minis

121pacheco · 11-07-2009, 09:44 AM

i just put my takegawa clutch on followed the half ass instructions and the bike doesnt roll in gear and when i start the bike pull the clutch in and put it into gear it just stalls out and wheelies. any ideas? its really frustrating

Paxracing · 11-07-2009, 09:46 AM

You have air in the line .

121pacheco · 11-07-2009, 11:12 AM

its a cable set up

whippy431 · 11-07-2009, 11:33 AM

to much play in the clutch?

50WHIP · 11-07-2009, 02:59 PM

Do you have the little plunger in the clutch basket bearing and the one on the cover side?

121pacheco · 11-08-2009, 10:42 AM

yea i think soo, where does the little rubber thing go, i think its called a throw out bearing button or something?

racerx711 · 11-08-2009, 11:35 AM

i've never installed a tak cable clutch setup, but i'm guessing the part you have left over goes on the THROWOUT BEARING.
its the bearing on the outer clutch plate... i'm guessing it goes between the engine cover and the clutch. klx clutches use a push open style setup, the outer clutch cover has the bearing on it which gets pushed open by some type of a system (either hydro or cable/cam)

with everything, if you have parts left over you forgot something.. they don't give you extra one off pieces just for the hell of it..

good luck

121pacheco · 11-08-2009, 01:06 PM

yea i found out where it went and put it on,does the same thing it also doesnt roll in gear with the clutch in, i pulled the cover off twice and double checked everything the way the directions say it and its the same thing any help guys?

121pacheco · 11-08-2009, 04:05 PM

can anybody tell me what is that aluminum shaft thing in this picture.its between the washers and button

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KXRACER561 · 11-08-2009, 04:39 PM

you put that piece , or a thermostat they sell in the cover, if you are running an oil cooler off the lines on the clutch cover

121pacheco · 11-08-2009, 05:53 PM

okay so thats not my problem,does anybody know who to call that would give me more information or have any more ideas

KXRACER561 · 11-08-2009, 07:34 PM

first.. did you install the plunger piece to the right of the aluminum piece in the pic into the clutch cover itself? cause I am pretty sure that is where it goes and not into the clutch basket. but I could be wrong. 2nd are you sure you have the clutch plates installed in the basket correct? that could be your problem also. sometimes its easier to install plates in the inner and outer hub , then put 2 spings on to hold it together before you install into the basket. hope that makes sence. if you cant figure it out pm me tomorrow ill give you my number and walk you through it.

bmsklx · 11-10-2009, 09:25 AM

cable not adjusted?

11-07-2009, 09:44 AM	#1 (permalink)
121pacheco PM Newbie Join Date: Oct 2009 Posts: 68	takegawa clutch help i just put my takegawa clutch on followed the half ass instructions and the bike doesnt roll in gear and when i start the bike pull the clutch in and put it into gear it just stalls out and wheelies. any ideas? its really frustrating

11-07-2009, 09:46 AM	#2 (permalink)
Paxracing 3rd Gear Member Join Date: Mar 2004 Location: ca Posts: 5,729 My Mood:	Re: takegawa clutch help You have air in the line .

11-07-2009, 11:12 AM	#3 (permalink)
121pacheco PM Newbie Join Date: Oct 2009 Posts: 68	Re: takegawa clutch help its a cable set up

11-07-2009, 11:33 AM	#4 (permalink)
whippy431 1st Gear Member Join Date: May 2009 Location: Lacombe, LA Posts: 213	Re: takegawa clutch help to much play in the clutch?

11-07-2009, 02:59 PM	#5 (permalink)
50WHIP 3rd Gear Member Join Date: Apr 2005 Location: INDIANA PA. Posts: 2,097	Re: takegawa clutch help Do you have the little plunger in the clutch basket bearing and the one on the cover side?

11-08-2009, 10:42 AM	#6 (permalink)
121pacheco PM Newbie Join Date: Oct 2009 Posts: 68	Re: takegawa clutch help yea i think soo, where does the little rubber thing go, i think its called a throw out bearing button or something?

11-08-2009, 11:35 AM	#7 (permalink)
racerx711 2nd Gear Member Join Date: Aug 2006 Location: Appleton, Wisconsin Posts: 433	Re: takegawa clutch help i've never installed a tak cable clutch setup, but i'm guessing the part you have left over goes on the THROWOUT BEARING. its the bearing on the outer clutch plate... i'm guessing it goes between the engine cover and the clutch. klx clutches use a push open style setup, the outer clutch cover has the bearing on it which gets pushed open by some type of a system (either hydro or cable/cam) with everything, if you have parts left over you forgot something.. they don't give you extra one off pieces just for the hell of it.. good luck

11-08-2009, 01:06 PM	#8 (permalink)
121pacheco PM Newbie Join Date: Oct 2009 Posts: 68	Re: takegawa clutch help yea i found out where it went and put it on,does the same thing it also doesnt roll in gear with the clutch in, i pulled the cover off twice and double checked everything the way the directions say it and its the same thing any help guys?

11-08-2009, 04:05 PM	#9 (permalink)
121pacheco PM Newbie Join Date: Oct 2009 Posts: 68	Re: takegawa clutch help can anybody tell me what is that aluminum shaft thing in this picture.its between the washers and button Site Builder

11-08-2009, 04:39 PM	#10 (permalink)
KXRACER561 PM Newbie Join Date: Apr 2004 Location: LAS VEGAS Posts: 39 My Mood:	Re: takegawa clutch help you put that piece , or a thermostat they sell in the cover, if you are running an oil cooler off the lines on the clutch cover Last edited by KXRACER561; 11-08-2009 at 04:48 PM.

11-08-2009, 05:53 PM	#11 (permalink)
121pacheco PM Newbie Join Date: Oct 2009 Posts: 68	Re: takegawa clutch help okay so thats not my problem,does anybody know who to call that would give me more information or have any more ideas

11-08-2009, 07:34 PM	#12 (permalink)
KXRACER561 PM Newbie Join Date: Apr 2004 Location: LAS VEGAS Posts: 39 My Mood:	Re: takegawa clutch help first.. did you install the plunger piece to the right of the aluminum piece in the pic into the clutch cover itself? cause I am pretty sure that is where it goes and not into the clutch basket. but I could be wrong. 2nd are you sure you have the clutch plates installed in the basket correct? that could be your problem also. sometimes its easier to install plates in the inner and outer hub , then put 2 spings on to hold it together before you install into the basket. hope that makes sence. if you cant figure it out pm me tomorrow ill give you my number and walk you through it.

11-10-2009, 09:25 AM	#13 (permalink)
bmsklx 2nd Gear Member Join Date: Oct 2008 Location: fontana Posts: 492 My Mood:	Re: takegawa clutch help cable not adjusted?

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