Planet Minis

Kawi21 · 11-30-2008, 07:58 PM

Got a really clean 02 klx110. Wanting to do some mods but I hear the 02 is different from later models. Is this bike limited? If so how? Couldn't find info in search.

Thanks

223 · 11-30-2008, 08:01 PM

i think there is something with the shifter and a couple engine things and maybe a irk [inner rotor kit] problem

RIDE~4~LIFE · 11-30-2008, 08:40 PM

cranks are different from what i here

rider34 · 11-30-2008, 08:42 PM

yah if you stroke it you have to put a new model clutch on it and run a primary gear.

dblockcakes · 11-30-2008, 08:46 PM

somthing with the stranny and crank

dood · 11-30-2008, 09:53 PM

The cases and the auto clutch is the same.

Everything from the head, crank, tranny, clutch, primary gear, etc are different.

Kawi21 · 12-01-2008, 06:08 AM

Ok, so am i not able to put a 4speed, manual clutch, and bore on the bike?

colbyhonda50 · 12-01-2008, 07:00 AM

I have these same questions. Can you get around all this by getting a newer motor and putting it in the 2002 frame? Or whats the best way around this?

Ron E · 12-01-2008, 07:41 AM

Quote:

Originally Posted by Kawi21

Ok, so am i not able to put a 4speed, manual clutch, and bore on the bike?

I have an 02 with a 4sp, man/hyd clutch and had a 138cc, now back to stk cyl. also has pps forks, shock and swing arm... it was very trick it's day but now the suspension is dated, how-ever its still a great pitbike.

Kawi21 · 12-01-2008, 08:53 AM

Quote:

Originally Posted by colbyhonda50

I have these same questions. Can you get around all this by getting a newer motor and putting it in the 2002 frame? Or whats the best way around this?

Paxracing · 12-01-2008, 08:57 AM

The difference is the crank, flywheel, clucth, drive gear. On the 02 the small end of the crank is weak.

dood · 12-01-2008, 09:02 AM

Yes you can put just about all the new engine build stuff such as a crank, bbk, head, shift drum but the clutch basket and primary gear are different and will need to be changed out if you plan on doing either a primary gear or an aftermarket clutch.

Kawi21 · 12-01-2008, 09:33 AM

Thanks!

j440 · 12-01-2008, 01:05 PM

its all been said.. im doing the conversion for my friend right now.

Kawi21 · 12-08-2008, 04:52 PM

Ok I got a chp cable clutch kit used off of ebay. My 02 has a bearing in the cover for the crank. Instruction show a seal. Anybody know bout this? I guess only 02s had a bearing. I would think that would be better.

dood · 12-08-2008, 08:43 PM

Quote:

Originally Posted by Kawi21

Ok I got a chp cable clutch kit used off of ebay. My 02 has a bearing in the cover for the crank. Instruction show a seal. Anybody know bout this? I guess only 02s had a bearing. I would think that would be better.

Oil is routed through the clutch cover to lubricate the primary gear. The seal is there to maintain oil pressure to the crank.

The bearing is to support the end of the older crank since it has different dimensions compared to the newer ones.

Kawi21 · 12-08-2008, 08:57 PM

Quote:

Originally Posted by dood

Oil is routed through the clutch cover to lubricate the primary gear. The seal is there to maintain oil pressure to the crank.

The bearing is to support the end of the older crank since it has different dimensions compared to the newer ones.

Thanks. Went by CHP today and they haven't ever built an 02. He just showed me that only 02 had the bearing. So diameter will be the same in the aftermarket cover for the bearing?

dood · 12-08-2008, 09:03 PM

I don't remember. I think it does fit though.

j440 · 12-09-2008, 04:43 AM

my friend put an 05 clutch cover on his 02 cases (with all the 02 internals at the time). with the seal, it worked fine.

Kawi21 · 12-09-2008, 06:01 PM

Went by CHP again today to get the seal today. A guy there told me to run the bearing because the 02 crank is weaker.

11-30-2008, 07:58 PM	#1 (permalink)
Kawi21 PM Newbie Join Date: Jul 2008 Location: Tyler, Tx. Posts: 36	What is the difference in 02 Got a really clean 02 klx110. Wanting to do some mods but I hear the 02 is different from later models. Is this bike limited? If so how? Couldn't find info in search. Thanks

11-30-2008, 08:01 PM	#2 (permalink)
223 3rd Gear Member Join Date: Jan 2008 Location: oregon Posts: 1,013 My Mood:	Re: What is the difference in 02 i think there is something with the shifter and a couple engine things and maybe a irk [inner rotor kit] problem

11-30-2008, 08:40 PM	#3 (permalink)
RIDE~4~LIFE 3rd Gear Member Join Date: Jun 2008 Location: S.A, Australia Posts: 1,255 My Mood:	Re: What is the difference in 02 cranks are different from what i here

11-30-2008, 08:42 PM	#4 (permalink)
rider34 5th Gear Member Join Date: Mar 2007 Location: Valley Center, CA Posts: 3,257 My Mood:	Re: What is the difference in 02 yah if you stroke it you have to put a new model clutch on it and run a primary gear.

11-30-2008, 08:46 PM	#5 (permalink)
dblockcakes 2nd Gear Member Join Date: Oct 2008 Location: in kq!!!!!! Posts: 253	Re: What is the difference in 02 somthing with the stranny and crank

11-30-2008, 09:53 PM	#6 (permalink)
dood 3rd Gear Member Join Date: Sep 2006 Location: Washington Posts: 3,284 My Mood:	Re: What is the difference in 02 The cases and the auto clutch is the same. Everything from the head, crank, tranny, clutch, primary gear, etc are different.

12-01-2008, 06:08 AM	#7 (permalink)
Kawi21 PM Newbie Join Date: Jul 2008 Location: Tyler, Tx. Posts: 36	Re: What is the difference in 02 Ok, so am i not able to put a 4speed, manual clutch, and bore on the bike?

12-01-2008, 07:00 AM	#8 (permalink)
colbyhonda50 PM Newbie Join Date: Jun 2008 Location: Rio Vista, Texas Posts: 49	Re: What is the difference in 02 I have these same questions. Can you get around all this by getting a newer motor and putting it in the 2002 frame? Or whats the best way around this?

12-01-2008, 08:57 AM	#11 (permalink)
Paxracing 3rd Gear Member Join Date: Mar 2004 Location: ca Posts: 5,754 My Mood:	Re: What is the difference in 02 The difference is the crank, flywheel, clucth, drive gear. On the 02 the small end of the crank is weak.

12-01-2008, 09:02 AM	#12 (permalink)
dood 3rd Gear Member Join Date: Sep 2006 Location: Washington Posts: 3,284 My Mood:	Re: What is the difference in 02 Yes you can put just about all the new engine build stuff such as a crank, bbk, head, shift drum but the clutch basket and primary gear are different and will need to be changed out if you plan on doing either a primary gear or an aftermarket clutch.

12-01-2008, 09:33 AM	#13 (permalink)
Kawi21 PM Newbie Join Date: Jul 2008 Location: Tyler, Tx. Posts: 36	Re: What is the difference in 02 Thanks!

12-01-2008, 01:05 PM	#14 (permalink)
j440 3rd Gear Member Join Date: Oct 2007 Location: CT Posts: 1,081	Re: What is the difference in 02 its all been said.. im doing the conversion for my friend right now.

12-08-2008, 04:52 PM	#15 (permalink)
Kawi21 PM Newbie Join Date: Jul 2008 Location: Tyler, Tx. Posts: 36	Re: What is the difference in 02 Ok I got a chp cable clutch kit used off of ebay. My 02 has a bearing in the cover for the crank. Instruction show a seal. Anybody know bout this? I guess only 02s had a bearing. I would think that would be better.

12-08-2008, 09:03 PM	#18 (permalink)
dood 3rd Gear Member Join Date: Sep 2006 Location: Washington Posts: 3,284 My Mood:	Re: What is the difference in 02 I don't remember. I think it does fit though.

12-09-2008, 04:43 AM	#19 (permalink)
j440 3rd Gear Member Join Date: Oct 2007 Location: CT Posts: 1,081	Re: What is the difference in 02 my friend put an 05 clutch cover on his 02 cases (with all the 02 internals at the time). with the seal, it worked fine.

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)

12-09-2008, 06:01 PM	#20 (permalink)
Kawi21 PM Newbie Join Date: Jul 2008 Location: Tyler, Tx. Posts: 36	Re: What is the difference in 02 Went by CHP again today to get the seal today. A guy there told me to run the bearing because the 02 crank is weaker.