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Old 09-21-2009, 01:39 PM   #1 (permalink)
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The build begins... KX65 Motard

Building a new Mini for my 8 year old. He's going to race some National Rounds next year so we're going to do it right.

I'll get pics going as we begin the build.

So far bought:

2009 KX65
Rad Manufacturing is building us a black wheelset with red hubs
Zeta Comp Bars
Zeta Hand Guards
Spider Grips
1 up Driven Front Sprocket
1 and 2 down Driven Rear Sprockets
Black Plastics set
Pro-Circuit Pipe should be on the way soon.
Dunlop TT92's
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Old 09-21-2009, 02:36 PM   #2 (permalink)
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Re: The build begins... KX65 Motard

sounds like a good start I have a few recommendations:
2.5" rear rim
15 tooth front sprocket
steel braded front brake line
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Old 09-21-2009, 03:02 PM   #3 (permalink)
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Re: The build begins... KX65 Motard

I'll look into the 15 after we run the 14 with the new rear.. see where we are on the track.

Steel lines will be next, I have 2 weeks to have this built for the next race and would like to get him some practice time so I'm in the "must do" stage right now.

2.5 rear make a HUGE difference? We've been running 2.15 on all the minis for 3 years.
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Old 09-21-2009, 03:24 PM   #4 (permalink)
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Re: The build begins... KX65 Motard

100 front and rear 120 will not seat as well on a 2.15 rim
are going to use a aftermarket pipe at leat?

Last edited by SUPERMOTARD29; 09-21-2009 at 03:29 PM.
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Old 09-21-2009, 03:53 PM   #5 (permalink)
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Re: The build begins... KX65 Motard

Lucky kid!
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Old 09-21-2009, 05:09 PM   #6 (permalink)
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Re: The build begins... KX65 Motard

cant wait to see some pics!! cool build.
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Old 09-21-2009, 09:50 PM   #7 (permalink)
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Re: The build begins... KX65 Motard

The Dunlops I have are 100's thats what I planned on using front and rear. We've been racing 120's front and rear on 2.15's without any issue.
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Old 09-21-2009, 10:10 PM   #8 (permalink)
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Re: The build begins... KX65 Motard

cant wait to see some pics! sounds awesome!
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Old 09-21-2009, 10:17 PM   #9 (permalink)
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Re: The build begins... KX65 Motard

Plastics will be here next week, bars and controls this week. Hopefully the wheels will be here Friday.

Waiting on Magik to do his thing with the graphics until we know all the sponsors for next season.

It's going to be tough on him, he's going from a semi-auto pitster 125 to the KX. BIG learning curve. He's got no problems with the clutch or anything he's going to have Hell learning all new shift points and throttle control on the track.
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Old 09-21-2009, 10:24 PM   #10 (permalink)
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Re: The build begins... KX65 Motard

hell yea man,,, sounds sick. keep posting updates
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Old 09-21-2009, 10:33 PM   #11 (permalink)
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Re: The build begins... KX65 Motard

Quote:
Originally Posted by loosestools View Post
120's= slower response,slower pitch in,slower acceleration,thinner wallet,higher minimum monthly c.c. payment
LOL... ya all that and then some. I needed 2 sets and my tire guy traded them to me for a YSR frame I had laying around. They are Boppers.
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Old 09-22-2009, 08:24 AM   #12 (permalink)
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Re: The build begins... KX65 Motard

Quote:
Originally Posted by SUPERMOTARD29 View Post
100 front and rear 120 will not seat as well on a 2.15 rim
are going to use a aftermarket pipe at leat?
The TT92GP tires were specifically designed to fit a 2.50" front NSR wheel and a 2.75" rear NSR wheels........ They did this way back in about 1990, used to be called a TT91GP.........
Yes 2.15 rims work just fine....... but the tires in question were designed for a wider rim set

If your kid is gonna race 70/30 or just pavement look into lowering your stock suspension and having it tuned by your local FLAT TRACK suspension gurus


Some of us have been doing this for years now.......... All the tech info is out there, semra.org has loads of info, IMHO i do not always agree with some of the statements........

Yes I race a KX65 with 2.15 rims 100% pavement or ICE

Last edited by teddy; 09-22-2009 at 08:28 AM.
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Old 09-23-2009, 05:11 PM   #13 (permalink)
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Re: The build begins... KX65 Motard

Wheels, bars, handguards and grips just showed up. Pics tonight!
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Old 09-23-2009, 05:13 PM   #14 (permalink)
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Re: The build begins... KX65 Motard

Yes pics!
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Old 09-23-2009, 07:13 PM   #15 (permalink)
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Re: The build begins... KX65 Motard

mmmmmmmmmmmm sprockets!

Other than the pipe it's all here. Tires mounted, bolting stuff up and taking pics.
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Old 09-23-2009, 09:35 PM   #16 (permalink)
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Re: The build begins... KX65 Motard

OK...

Sprockets, Wheels, Tires, bars, grips and handguards are done. Wasnt too bad. The Rad Wheels are fantastic, very happy as always with the Driven Sporckets and Zeta bars and Guards. Went +1 front/-1 rear on the sprocket for starters. New black plastics wil be here next week.

Things I didnt anticipate and went to war with:
WTF do they glue stock grips on with? My good hell the throttle was brutal! I also didnt realise I would have to grind the chain guide off the swingarm to fit the wheel. Nothing really major but it did postpone getting a test ride.

PICS!

Humble beginnings


RAD!



RAD with Dunlops









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Old 09-23-2009, 09:40 PM   #17 (permalink)
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Re: The build begins... KX65 Motard

thats a sick lookin bike
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Old 09-24-2009, 10:48 AM   #18 (permalink)
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Re: The build begins... KX65 Motard

i have bikes with 2.15" and a 2.5" rears. both sporting the 120 dunlop. I like the profile on the 2.5" better. As for not needing more tire in the rear...I disagree entirely. I am spinning my rear coming off corners even with the 120...i couldnt imagine how much worse it would get with a 100 out back.

here is a vid just for a reference of the pace that I run. In this vid I have totally stock brake system / +2 front sprocket / cannon 5.7kg rear spring / .43 kg front springs / FMF pipe and silencer / and the dunlops

YouTube - prairie city kx65 7/18/09
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Old 09-24-2009, 10:52 AM   #19 (permalink)
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Re: The build begins... KX65 Motard

looks like the vid is sped up a tiny bit
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Old 09-24-2009, 04:49 PM   #20 (permalink)
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Re: The build begins... KX65 Motard

The reason your spinning up has nothing to do with the tire or it's profile... your riding position sucks. Get some weight forward and get your body off the bike and you'll be far better off.
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