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Old 10-29-2009, 08:49 AM   #1 (permalink)
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GPX 90 jetting problems

I've got a e-start GPX 90cc engine in my kid's TRX90 and I'm suddenly having jetting issues. Motor came with Fake Mikuni 22 with a 100 main and a 15 pilot. I increased the pilot to a 20 and it ran great all summer (a little fat with the 20). Now the thing is cold blooded and will barely come of of idle. Cleaned the carb and verified there weren't any vac leaks. I have the air screw way out just to make it rideable. Are the fake Mikunis junk? Any recommendations for jetting? Thanks, Bruce.
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Old 10-29-2009, 01:06 PM   #2 (permalink)
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Re: GPX 90 jetting problems

try adjusting the needle clip and start with and the air screw 1 turn out.
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Old 10-30-2009, 03:47 AM   #3 (permalink)
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Re: GPX 90 jetting problems

Do the air screw first; you don't want to adjust two parameters at once or you won't know what the hell is going on. Air screw: in=richer, out=leaner. If you're sure you don't have an intake air leak, I'd say screw it in as far as you need to to get a good idle and off-idle transition. If you end up with a setting like 1/2-3/4 turn out from seated, you probably didn't clean the pilot jet as well as you thought. If it was running okay but a little rich before on the 20 pilot, and nothing else has changed, you almost certainly have a dirt/water contamination problem or an air leak between the carb and head.

That pilot adjustment controls idle and just off idle. The needle controls 1/4-3/4 throttle, more or less. If it runs okay in the midrange and wide open, your needle is fine.
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