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Old 02-01-2008, 06:22 PM   #1 (permalink)
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Has the chain ever broke your side cover?

Mine should stop that and catch the chain. I can still change sprockets easy too.



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Old 02-01-2008, 06:42 PM   #2 (permalink)
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Re: Has the chain ever broke your side cover?

The chain can still pile up between the sprocket and cover, which is where the motor and stator plate damage comes from.
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Old 02-01-2008, 06:44 PM   #3 (permalink)
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Re: Has the chain ever broke your side cover?

Your gaurd might protect your shoes but it wont help you stator cover at all.
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Old 02-01-2008, 06:47 PM   #4 (permalink)
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Re: Has the chain ever broke your side cover?

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Originally Posted by Kurlon View Post
The chain can still pile up between the sprocket and cover, which is where the motor and stator plate damage comes from.
no, hes got that guard in front of it (its hard to see in the pics) so it won't go through the ignition cover and damage the stator plate.

my chain came off one time and snapped the almost new boyeson cover in half...
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Old 02-01-2008, 06:49 PM   #5 (permalink)
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Re: Has the chain ever broke your side cover?

That's an excellent set up.
BTW, those Boyseen covers arent any tougher than stockers.

Last edited by FastMC; 02-01-2008 at 06:51 PM.
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Old 02-01-2008, 06:52 PM   #6 (permalink)
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Re: Has the chain ever broke your side cover?

You look well protected. Nicely done.
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Old 02-01-2008, 06:53 PM   #7 (permalink)
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Re: Has the chain ever broke your side cover?

I see it now, to much glare from the carbon fiber. Blends in untill you really look.Good idea.
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Old 02-01-2008, 07:16 PM   #8 (permalink)
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Re: Has the chain ever broke your side cover?

Ah, I didn't catch that, my bad. Looking more closely now that looks slick.
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Old 02-01-2008, 07:41 PM   #9 (permalink)
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Question Why

I have yet to throw a chain on any dirt bike I've ever owned .. ( knock on wood .. )
Why do so many people have this problem ??? I can come up with 3 diff causes , but I want to hear from the people who's had this happen to them .
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Old 02-02-2008, 07:39 AM   #10 (permalink)
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Re: Why

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I have yet to throw a chain on any dirt bike I've ever owned .. ( knock on wood .. )
Why do so many people have this problem ??? I can come up with 3 diff causes , but I want to hear from the people who's had this happen to them .

i have had it with just a little rock got in one of the links and threw the chain. my buddy on his modded honda just last weekend landed hard on a jump bending his swingarm pivot bolt, his chain threw and busted into his cases and splatted oil.
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Old 02-02-2008, 07:45 AM   #11 (permalink)
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Re: Has the chain ever broke your side cover?

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Originally Posted by kxfracer108 View Post
no, hes got that guard in front of it (its hard to see in the pics) so it won't go through the ignition cover and damage the stator plate.

my chain came off one time and snapped the almost new boyeson cover in half...


yup they sure are junk... I snaped the top fin off with my knee.
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Old 02-02-2008, 07:49 AM   #12 (permalink)
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Re: Has the chain ever broke your side cover?

yup i threw one and it shot straight through the ignition cover and snapped the pick up box right off of the backing plate
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Old 02-02-2008, 08:38 AM   #13 (permalink)
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Re: Why

Quote:
Originally Posted by JohnnyB View Post
I have yet to throw a chain on any dirt bike I've ever owned .. ( knock on wood .. )
Why do so many people have this problem ??? I can come up with 3 diff causes , but I want to hear from the people who's had this happen to them .
You dont even have to throw the chain to break the case. I picked up some heavy wire (a coat hanger or something) with my chain in the trail and it was enough to lift the chain high on the sprocket and broke the case without ever derailing. The Boyseen covers sit even closer to the chain than others.
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Old 02-02-2008, 05:51 PM   #14 (permalink)
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Re: Has the chain ever broke your side cover?

I never had a chain come off. Well, actually, one time I only tightened the counter sprocket retainer finger tight. I had it WFO in second gear when the CS sprocket basically fell off the shaft. Nothing broke. Not even the stock uncut ignition cover. I just took the chain off the rear sprocket and rode home Fred Flintstone style.

But for most people, I think the chains come off because the swingarms have such a huge attack angle that they need to run them loose so when the swingarm compresses the chain won't break from the tension.
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Old 02-02-2008, 08:13 PM   #15 (permalink)
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Re: Has the chain ever broke your side cover?

Quote:
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I see it now, to much glare from the carbon fiber. Blends in untill you really look.Good idea.
Yo Chris, if you're wheels are turning make me one too.
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Old 02-03-2008, 01:11 PM   #16 (permalink)
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Re: Has the chain ever broke your side cover?

Very nice. I hope you don't need to go up on your front sprocket any.
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Old 02-03-2008, 01:33 PM   #17 (permalink)
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Re: Has the chain ever broke your side cover?

Slick "Case Saver". We used to use a similar product on my old Yamahas. The swingarm pivot and countershaft were so far apart that when the wheel travel started increasing in the late 70's, the chains flung off regularly. The clutch pushrod was in front of the sprocket, and made the bike unridable when it all got mushed up. Looks like they're still around for many bikes and quads.
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Old 02-03-2008, 01:37 PM   #18 (permalink)
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Re: Has the chain ever broke your side cover?

pit king also makes a good stator cover Affordable High Performance Motorcycle Parts & Apparel
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Old 02-04-2008, 11:44 AM   #19 (permalink)
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Re: Has the chain ever broke your side cover?

I to have destroyed one of the Boyesen covers!
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Old 02-04-2008, 12:01 PM   #20 (permalink)
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Re: Has the chain ever broke your side cover?

Quote:
Originally Posted by five21racing View Post
Very nice. I hope you don't need to go up on your front sprocket any.
That sprocket is a 15t and I think 16t is about as big as you can get on there? I have since built another version that follows the cover like a glove and gives more room for a 16t sprocket. Went riding Sat and Sun and one guys bike destroyed the cover and CDI , he was sure kickin himself as I offered him one on Friday, Now it is high on the parts list when we put his bike back together.
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