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Old 07-20-2009, 11:09 PM   #1 (permalink)
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head porting (how to?)

ok i have some free time on my hands and untill i can afford to get a 70 head worked for my 50 id like to try to port my stock 50 head, ive looked but cant find and information can anyone help with info, photos, video etc

thanks
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Old 07-21-2009, 12:59 AM   #2 (permalink)
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Re: head porting (how to?)

I will send a head with the crank. I have wenesday off
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Old 07-21-2009, 11:13 AM   #3 (permalink)
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Re: head porting (how to?)

wicked thanks mate.
any info on head porting? anyone?
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Old 07-21-2009, 12:07 PM   #4 (permalink)
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Re: head porting (how to?)

Well the key is obviously more air flow....so make sure your valves and springs are out and then get the intake gasket and scribe around the opening where theirs extra metal inside the gasket to see how much you can cut but dont do to much cause youll get gasket faliure......the object to opening the ports is not really to make them bigger but to clean them up and cut down on turbulence and alow the air to flow more smoothly because air doesnt like to turn corners or go around corners. Use an abrasive roll to cut it i recommend an 80 grit, but remeber just be patient or else youll cut to much
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Old 07-21-2009, 12:21 PM   #5 (permalink)
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Re: head porting (how to?)

Check this link out from thumpertalk ----> How to Port Your Engine - ThumperTalk
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Old 07-21-2009, 12:29 PM   #6 (permalink)
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Re: head porting (how to?)

Quote:
Originally Posted by klxrider245 View Post
Well the key is obviously more air flow....so make sure your valves and springs are out and then get the intake gasket and scribe around the opening where theirs extra metal inside the gasket to see how much you can cut but dont do to much cause youll get gasket faliure......the object to opening the ports is not really to make them bigger but to clean them up and cut down on turbulence and alow the air to flow more smoothly because air doesnt like to turn corners or go around corners. Use an abrasive roll to cut it i recommend an 80 grit, but remeber just be patient or else youll cut to much
sound simple enough! i know theres more that can be done thats not so simple but this is a good start thanks

i also read about the exhaust pipe outlet being drilled out with a tapered bit anyone have info photos would be great
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Old 07-21-2009, 12:35 PM   #7 (permalink)
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Re: head porting (how to?)

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Originally Posted by klx11491 View Post
Check this link out from thumpertalk ----> How to Port Your Engine - ThumperTalk
the last step explaned the exhaust port to header

thanks

i think im off to the garage to strip the fiddy down
its way to hot to ride im off work for awhile so i gotta do something before i go mad
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Old 07-21-2009, 01:00 PM   #8 (permalink)
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Re: head porting (how to?)

i can see the needle files working well for a 2 stroke ports, but on a 4 stroke head you cant get the angles you would need to do a good port job. What is on thumper talk is more of a port clean up than an actual port job.

What you need to get is a dimond grinder bit and a drill or a dremel works well to. This will take material off much faster. Like others have said your dont want to reem the crap out of it so its giant. On a stock head going a little bigger is ok but not to much as the valves are so tiny as it is. Some people cut the guides while others dont think thats safe. Its all opinion.
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Old 07-21-2009, 01:48 PM   #9 (permalink)
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Re: head porting (how to?)

You gotta think like an air molecule
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Old 07-21-2009, 01:51 PM   #10 (permalink)
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Re: head porting (how to?)

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Originally Posted by LongMooie View Post
ok i have some free time on my hands and untill i can afford to get a 70 head worked for my 50 id like to try to port my stock 50 head, ive looked but cant find and information can anyone help with info, photos, video etc

thanks
Do you smoke ? If so port a little and blow in the port.
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Old 07-21-2009, 01:57 PM   #11 (permalink)
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Re: head porting (how to?)

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Do you smoke ? If so port a little and blow in the port.
no i dont smoke! do you?
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Old 07-21-2009, 01:59 PM   #12 (permalink)
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Re: head porting (how to?)

NO Trying to help you. but we port 5 -10 heads or cylinder a week.
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Old 07-21-2009, 02:05 PM   #13 (permalink)
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Re: head porting (how to?)

Uncle Don's not just blowing smoke

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Old 07-21-2009, 02:06 PM   #14 (permalink)
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Re: head porting (how to?)

Quote:
Originally Posted by 50rider340 View Post
i can see the needle files working well for a 2 stroke ports, but on a 4 stroke head you cant get the angles you would need to do a good port job. What is on thumper talk is more of a port clean up than an actual port job.

What you need to get is a dimond grinder bit and a drill or a dremel works well to. This will take material off much faster. Like others have said your dont want to reem the crap out of it so its giant. On a stock head going a little bigger is ok but not to much as the valves are so tiny as it is. Some people cut the guides while others dont think thats safe. Its all opinion.
so how do i cut the valve guides while im in there?
We have burrs at work i have access too
Im not looking to go crazy as this is the first time i have attempted this type of engine work apart from building big bore engine, clutch kits etc etc...
i would like to do big valves but i think thats beyond my skill level

as i start ill post some photos as this might help anyone else thinking about doing the same to there 50 head
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Old 07-21-2009, 02:10 PM   #15 (permalink)
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Re: head porting (how to?)

Im 32 and ive missed so much fun not smoking

Screw the port job im off to the head shop for a pipe and pancake
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Old 07-21-2009, 02:13 PM   #16 (permalink)
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Re: head porting (how to?)

YouTube - Shmoke and a Pancake
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Old 07-21-2009, 07:51 PM   #17 (permalink)
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Re: head porting (how to?)

Well its too late to turn back ive been hard are work in the garage ****ing around with the ports on the 50 head, ive never done porting before so i dont expect it to be up to par and ive most likely taken too much out or not enough but i gave it ago. i still have to take the head to work and wash it out and blow it out with the air line

comments welcome


Last edited by LongMooie; 07-21-2009 at 08:35 PM.
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Old 07-21-2009, 08:43 PM   #18 (permalink)
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Old 07-21-2009, 08:44 PM   #19 (permalink)
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Old 07-21-2009, 08:46 PM   #20 (permalink)
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